I know....nothing from my side for a LONG time! Many reasons. Some will bore you, some I don\'t want to talk about....
One I will mention. I finally moved into the wooden house down by the river quite some time ago. Away from everything...also Internet connectivity! For a long time my online activity was limited to downloading Emails when I went to town, never time for blogs and surfing.
We did eventually get a dial up connection down to the new spot...dead slow but at least!
So, back I am, typing straight into Cyberspace!
Div's blog
I\'m alive and well....
Fri, 04/27/2012 - 19:47 | by DivIS IT ART OR CRAFT?
Mon, 08/08/2011 - 21:10 | by DivI just read this article by Jo-marie Rabe and wanted to share it. I think it is flippin' amazing. Well said!!:
Is it art or craft? by Jo-Marie Rabe
A friend who is a well-known writer of cookbooks always says that a good recipe is a good recipe. It does not change much over time. The only thing that does change is how the outcome is presented (or how the food is styled, as she would put it). As I was researching this story, I kept realizing how universal this truth is.
In April, the annual SOFA (Sculpture Objects and Functional Art) exhibition took place in New York. Mark Lyman created this forum about 15 years ago, when he realized that “artists who were creating modern works based in traditional media and forms” had nowhere to exhibit their work. It sounds very smart: “artists who create modern works based in traditional media and forms”. From the images I saw on the SOFA website (www.sofaexpo.com), I surmised the marketing team might mean “unique and beautifully crafted handmade objects made to the highest standards using the latest technology”. I guess that sounds a bit too “crafty”; people might be willing to pay more for something that is defined as “art that draws its reference from function or craft but transcends it to a place of beauty or intellect”. But is it art?
Man has been making objects for millions of years – it is one of our primary impulses. And whether these objects are ancient and rudimentary or brand new and cutting edge, they are always imbued with a function. And in most cases, the object has a certain aesthetic value, something that makes it pleasing to look at and lovely to touch. Sometimes the function is the aesthetic, in which case we call it art. Man, after all, is an aesthetic animal. For millennia, this aesthetic characteristic was the result of the process of production: the handyman or artisan created or added the beauty while he or she was making the object. With the advent of the industrial age, the direct and incremental control the maker exuded over the object came to an abrupt end.
Industrial production demands a single model that forms the matrix of all successive production of that same model. Sound Greek? It simply means that in the case of the mass-produced object, a single prototype is designed, developed, approved and then copied ... and copied ... and copied. Any aesthetic consideration happens long before the item is made. Once a form or pattern is set, it is set; there can be no changes, no last-minute alterations, no spontaneous adaptations. To accommodate even the slightest change, a new model has to be designed. As Marshall McLuhan so aptly stated some decades ago: “The natural effect of any new technology is to create a new environment for itself.” So we created a new world where objects that were functional, cheap and beautiful were available to us all the time. In this new environment there was no longer room for the master
craftsman who spent 60 hours making a single chair by hand. He was replaced by the imaginative draftsman who could design 60 chairs in one hour. So we found ourselves a new ruler: the industrial designer. Industry stars such as Philippe Starck are admired and copied by millions and millions of people. Books are written about their work, movies are made about their lives, and yet they probably never touch a tool other than a pencil or a computer in their entire lives. That is not what they do.
One of my most prized possessions is a book called The Man-made Object. In a series of essays, it explores “the man-made object as an important environmental factor in the shaping of our 20th-century mores, feelings and values”. From it I quote: “The production in series of examples all identical is something very particular to our epoch, and something practically unknown in all previous epochs. Today the handicrafts are destined to become more than anything
else a subsidiary of the pure arts and to assume those characteristics of preciosity of material and self-sufficiency of form which distinguish painting and sculpture.”
As far as ideas go, this one is interesting but not really that avant-garde or particularly insightful. Or is it? It is if you consider that the extract comes from a book published in the 1960s. The rather chilling accuracy of the prediction aside, what was essayist Gillo Dorfles really saying? He said that the master craftsman will survive, but that he will re-invent himself. The industrial revolution did not render him obsolete; it just sent him underground for a little while.
As the saying goes: you can’t keep a good man down, so the master craftsman is back – he has resurfaced. And now he is called an artist and he presents his work in art galleries – exactly the way Dorfles predicted 50 years ago. Nothing new in the recipe, just in how the product is presented. And the world is ready. For the first time in decades, there is a hunger for “handmade”. Teenage boys
want hand-knitted beanies (and no, you can’t fool them: they can spot a Chinese imitation a mile away).
It seems that we are tired of the bland perfection promised by the machine. We want it handmade and one-off. We want to feel the process of creativity – the margin of chance that a handmade object carries like an invisible aura. All of this seems to be informed by two basic instincts: man’s need to create and his need to again see man in the created object. And the artists/craftsmen are hard at work – that you can see from the number of exhibitors at the SOFA fair in New York and at the recent Design Indaba (www.designindaba.com) in Cape Town. There is a plethora of fantastic contemporary talent. This is not just an international trend.
But a word of warning: even though these pieces of furniture and decorative objects are pure and astonishing beautiful, they can sometimes be a bit pricey. At the top end of the international spectrum, they often come with a POA label, which means that if you have to ask the price, you probably cannot afford the item. Considering the enormous amount of energy, time and money that goes into producing these masterpieces, a hefty price tag is completely warranted. And
that’s probably why the “art” tag has become a necessity. People really are willing to pay more for art.
But is it art? Granted, some of the objects are extremely artistic and
experimental, but, as a furniture historian, I can assure you that every
generation of creators, whether they were furniture makers,ceramicists, jewelers or silversmiths, were in their own time “creating modern works based in traditional media and forms”.
So how does one distinguish between the work of the artist and that of the craftsman? More to the point, is it even necessary to try to distinguish? Post-modernists would say no. Their notion of blurred boundaries represents to them an act of liberation, and their view is still the flavour of the month. At the other end (the very out-of-fashion end) of the intellectual scale: to someone who is passionate about the glory of art, the genius of design and the attainment of the master craftsman, these blurred lines smack of disrespect, arrogance and a slight pathology.
Art is about the aesthetic. Every other object concerns itself with function. Art is fantastic, but so is a magnificently crafted piece of furniture (for instance). I, for one, would rather sit on a chair than on a sculptural object and eat off a table than off a piece of functional art.
I wonder what the brilliant Korean Bae Sehwa(www.sehwabae.com/1.html) makes of all this. He is more than anything else interested in the craft of his art, not the idea or the concept of it. Like the artisans of old, he is preoccupied by the processes of production itself. The new masters are still working in the tradition of the old masters; they adhere to the same principles; they are inspired by the same excellence and yet make use of the latest technologies. Everything changes and nothing changes.
The master craftsman is dead; long live the master craftsman (even if sometimes he calls himself an artist now).
Jo-Marie Rabe is a cultural historian, and she co-owns Piér Rabe Antiques in
Stellenbosch.
This article was first published in the 2nd quarter 2011 edition of Personal Finance magazine.
HOW TO INSERT PHOTOS INTO YOUR BLOG.
Tue, 08/02/2011 - 13:08 | by DivHere is a step by step guide for inserting photos into a blog:
1. Under "Create content" in the side bar on the right of your screen, click on "Image" and a new page will open.
2. In the "Title" box type in a name for your photo.
3.Below that, click on "Browse" to search for your image on your computer.
4. Once you found your image, click the "Open" box.
5.There is no need to enter anything in the "Body" box. Next click "Save" at the bottom of the page. Your image will show on screen and is now be stored on the blog's database.
Steps 1 - 5 is necessary to convert your image into a language the blogsite works with and to store it on the blogsite's database. Next, let's do a blog and insert our photo:
6. Under "Create content" in the side bar, click on "Blog entry" and a new page will open.
7. Type in a title for your blog.
8. in the next box, choose a category and click on it. This is required.
9. Write your blog in the next box.( If you only want to post your photo, there is no need to write anything.) Wherever the cursor rests is where your photo will be inserted. If you have written some stuff, hit the space bar a few times to move the cursor down.
10. Click on "Add Image" below the blog entry box.
11. A new screen will open showing your images. Click on the photo you want to insert.
12. Again a new screen will open. In the "description" box, you can type in a caption for your photo if you want. Otherwise, ignore everything and click the "Insert" box at the bottom of the screen.
13.Now, some funny looking text will appear in the blog's "Body" box. This is your photo in website language!
14. To see what it will look like, click on "Preview" at the bottom of the page.
15. If you are happy with the result, hit "Save". Otherwise you can scroll down and fiddle with your text in the blog's "Body" box.
16. Done! It sounds complicated but once you've done it is relatively straight forward.
Any problems, don't hesitate to Email me for help: info@woodspark.co.za
Welcome new Sawdust makers!
Sun, 07/31/2011 - 21:34 | by DivIt looks like activity is picking up here on TALKING SAWDUST. It makes me real happy! The following members have joined recently:
cindyroos
ghalied
Charles Thomas
cheroot
woodworm
WELCOME GUYS! (I think cindyroos is a female member, then I can say GUYS and GIRLS! That sounds even better!) I look forward to some blogs and comments from all of you and I hope the site will be of value now and in the future.
Please feel free to make suggestions about improving TALKING SAWDUST. The site is still in its infancy and we will structure lay outs and add features as we go along. Your input will be greatly appreciated.
Remember, TALKING SAWDUST is for all of us! An online woodworking website specifically for South African woodworkers.
Let’s share knowledge!
THE CABINET SCRAPER – A sharp scraper makes shavings not dust…
Mon, 07/18/2011 - 23:12 | by DivThe term scraper brings to mind a tool for cleaning old paint from wood. That is certainly what you will get when asking for a scraper at the local hardware shop. It seems a poor term for a tool capable of the finest of cuts and with great accuracy. I would say it is an indispensable tool in any decent woodworking shop. I will also say that it is a forgotten tool in this era of power tools where everyone will have you believe that Ryobi is the answer to all you problems!
The term is something of a misnomer, for when properly sharpened, the scraper actually cuts rather than scrapes, much like a chisel or plane, slicing of paper thin shavings of wood. As useful as the scraper is, few people understand how to sharpen and use this very simple, much underrated tool.
Scrapers can come in various thicknesses and sizes but the sharpening method I will describe is the same for all. A standard scraper will be a rectangular piece of steel, about 60mm x 125mm and less than 1mm thick. For curved surfaces thin flexible steel that will conform to the curve is better. The gooseneck scraper has a variety of curves that can be used on tight curves or moldings. I keep a number of scrapers around for different purposes.
A rectangular scraper consists of four edges and two faces. The cutting is done by a small burr formed at the juncture of a face and an edge. Such a juncture is called an arris. The quality of this burr and the cut it makes is entirely dependent on the quality of the intersecting faces.
How to sharpen a scraper:
To sharpen the scraper, first dress the two long edges with a single cut mill file. Clamp the scraper vertically in a vise and draw the file length ways along the edge, trying to achieve a straight edge that is also square to the sides. The arrisses should feel sharp to the touch. If not, keep filing until they do.
Next polish or hone the faces on a flat oil stone. I use a medium India stone followed by a fine, hard finishing stone – a black Arkansas in my case. Water stones or Diamond stones (if you can afford them) will also do the trick. Be careful to keep the scraper flat on the stone or you’ll round the arris.
Then, polish the long edges of the scraper by holding it vertically between both hands and rubbing it to and fro on the stones. Hold it diagonally across your stone to prevent uneven wear! Again, the arrises should feel sharp to the touch.
A burnisher is required for the next step. It must be round, smooth and of a harder steel than the scraper. Many things will work well as a burnisher; the round shaft of a screwdriver, the back of an old gouge. I made a good one by fitting a turned wooden handle to a buffed up pushrod from an engine. Whatever you use, a little lubricant between scraper and burnisher helps a lot. A drop of oil is fine, or just rub the burnisher across your nose –it really does work!
Two steps are required to make the burr; raising the burr and turning it. To raise the burr, lay your scraper flat on the edge of a firm surface, hold the burnisher just a few degrees off horizontal and stroke it firmly back and forth along each arris. You should hear a loud tick as the burnisher goes off the end of the scraper with each stroke. What this does can be seen under magnification, an ear will protrude from each edge that has been burnished. The drawing shows an exaggerated cross section.
Next the burr need turning. There are different methods but this is how I do it. Clamp the scraper vertically in a vice, place the burnisher on the far end of the edge and firmly pull it toward you with downwards pressure. Two or three firm strokes should do, first at 90 degrees and then with the handle lowered slightly at around 85 degrees to the side of the scraper. It is important to hold the burnisher firmly and make long slicing strokes which extend over the whole blade. This will keep the edge smooth and prevent nicks or grooves. Taking several passes will turn a large burr which will take a large shaving. However, a large burr takes longer to turn and I’ve found them to be more brittle and they degrade rapidly. I prefer a small burr; it is less work in the long run.
Why scrape, rather than plane or sand?
Scrapers are commonly used to remove a fair amount of wood from a surface. A plane can easily tear interlocking or wavy grain but the scraper can manage nearly any awkward grain. They remove material quickly and leave a finished surface. No need to work your way through different grit sand papers!
Some notes on technique.
Flat surfaces.
To scrape a flat surface, hold the scraper nearly perpendicular and push or pull it to take wide shavings. To maintain the flatness of a large surface, like a tabletop, it is essential to cover as large an area as possible with one stroke of the scraper and to introduce as little curvature to the cutting edge as possible. A curved scraper will make a concave cut, the more you curve it, the more the concavity. Good for some applications but not for the tabletop! To avoid curvature, hold the scraper with your fingers behind the cutting edge and thumbs in front. Maintain a constant angle to the wood, as close to perpendicular as possible and draw the scraper towards you, attempting to produce a shaving almost the full width of the scraper. Proceed across the surface with a series of long and slightly overlapping strokes. I prefer to pull the scraper but you can push it too.
Unlike a plane, the scraper has no sole and may therefore ride up and down over hard and soft areas and create ridges on the surface. To avoid this, the scraper should be slightly diagonal to the direction of the wood grain. Alternate the diagonal direction every other stroke so that the edge will only take material from the high spots, leaving a flat surface.
For a fine, finishing cut, a small, sharp burr is needed. If the scraped surface isn’t good enough, re-stone the scraper and turn another burr. Obstinate grain may require that the angles diagonal to the grain be increased to produce a skewed cut.
Concave or convex surfaces.
Depending on the curves, use a flexible rectangular scraper or a gooseneck scraper. By springing the scraper between fingers and thumb, the cutting edge can be made to conform to a variety of curves. As the curve of the scraper tightens, the cutting angle is inevitably lowered. As the scraper is lowered, the burnishing angle of the burr must also become more astute to maintain the proper cutting angle of the burr to the wood. You may need to experiment with various angles at first, but you will get the feel of it with experience.
Resharpening.
As soon as the scraper no longer takes a shaving, it is time to resharpen. You want shavings, not dust! It is possible to re-turn a burr with the burnisher several times before having to go back to the file and stones. Burnish the face first, and then turn the burr. When the burr becomes ragged and leaves marks on the wood surface, it is time to go back to the beginning of the process.
Remember, putting of sharpening because of laziness, ultimately costs more time and energy!
As with all edge tools, the joy of using a sharp scraper is well worth the effort of taking the time to sharpen.
The million dollar question: Where do you get a scraper?
Your local hardware shop probably doesn’t even know what a cabinet scraper is. I doubt you could buy one in SA, maybe at Hardware Centre in Cape Town or Johburg.
Don’t despair, they are easy to make. First find an old handsaw. Any type or brand will do. I always see sorry examples of handsaws in pawn shops, about the only thing they are good for is to make scrapers with. Use one of those thin steel cutting discs on a baby grinder to cut a number of different sizes and shapes from the handsaw blade. After filing the edges straight and square, you are good to go! I have gathered a good collection of pretty decent scrapers this way.
HAPPY SCRAPING!
The happiest, most joyful thing you can do...
Fri, 07/15/2011 - 20:52 | by DivThis quote from a BBC radio program about craftsmanship. Grayson Perry is a British Turner Prize winning artist.
"A lot of young people are somehow put off struggle and difficulty. Boredom thresholds now because of the nature of entertainment, people are adrenalin addicted and I think that one of the big unspoken addictions in our society is adrenalin. We are addicted to drama, everything has to be exciting, black and white there's no middle ground, we're all being gradually pushed into this area where our attention span is that of a gnat. Difficulty, learning a skill that might take 10 years over 10,000 hours is something that frightens to death, when in fact when you attain that it is probably the happiest most joyful thing you can do".
Grayson Perry BBC radio4 Thinking Allowed April 2008.
A well organized workshop....
Sun, 07/10/2011 - 20:41 | by DivLET’S GET TO THE POINT (THE ONES ON YOUR TABLE SAW BLADE!)
Tue, 06/28/2011 - 20:54 | by DivHowever good your table saw is, the cut will only be as good as the blade fitted. Let’s look at important points and how to choose the right one for the job.
In a previous blog I talked a little about the versatility of the table saw and how to operate it safely. To realize its full potential the right blade must be fitted. Condition of the blade is also important. Blunt, chipped or missing teeth, a warped plate and resin build up will drastically reduce the accuracy and effective cutting power of your saw.
TYPES OF BLADES.
I’ll only look at Tungsten Carbide Tipped (TCT) Blades. High Speed Steel blades are rare these days, although they still have a place in specialist applications where their much thinner kerf and greater initial sharpness outweigh their disadvantages.
FLAT TOP (FC)
Flat top or raker blades have their teeth ground square across the top, giving a chisel shape to each tooth. This pattern, with its chopping rather than slicing action, gives good waste clearance and fast cutting with the grain. It is most suitable for ripping, used for cross cutting it will produce a poor finish and severe tear out.
ALTERNATE TOP BEVEL (ATB)
ATB blades have their teeth ground at alternate bevel angles, one tooth angled one way, the next the other way. This gives a slicing action to both sides of the blade, making it the most suitable for cross cutting.
ATB blades with extreme bevel angles are used for clean cutting of veneers, laminates and melamine faced boards. They produce a superb finish and are especially good for mitering. Their downfall is that they wear very quickly.
Combination blades are also available which feature both ATB and FT tooth patterns. The idea is that they should give a good finish together with fast waste clearance. In practice they don’t perform noticeably better that an ATB blade with a modest bevel angle. They will leave a flat bottomed kerf when used for grooving though.
TRIPLE CHIP
These blades have teeth which are ground in 2 alternate patterns: first is an FT grind with chamfered corners, second a lower profile standard FT grind. The chamfered tooth cuts the centre of the kerf whilst the following raker tooth cuts the sides. The whole purpose of this pattern is to minimize tear out, especially on melamine faced board. These specialized blades are generally produced with zero or even negative rake angle to resist wear from abrasive materials such as MDF.
CLARIFYING TOOTH ANGLES.
The Rake Angle
is the angle at which the face of each tooth is ground, measured against the radius of the blade. As a general rule, the greater the rake angle, the faster and rougher the cut. Thus a deep ripping blade might have a rake of 18º to 20º, a general purpose blade around 15º, a good cross cut blade about 10º and a specialized blade for melamine board anything from 5º to -7º.
The Side Clearance Angle
is the angle at which the side of each tooth is ground, measured against the radius of the blade. As a general rule, the shallower the angle, the finer the finish. It also means more friction and therefore heat, so a shallow side clearance angle is only worth using on end grain and where finish is critical.
KERF WIDTH
A typical kerf width is between 3mm and 4mm. Blades with a narrow kerf width of as little as 2mm to 2.8mm are available. The advantages of a narrow kerf are:
Less power required to drive the blade, therefore improved performance from small machines.
Less waste produced, important when cutting valuable exotics, less of your money on the floor!
The drawbacks are faster wear and a greater risk of heat build up. Too much heat can distort the blade’s plate – which is also thinner than that of a standard blade.
NUMBER OF TEETH
Circular saw blades are graded in terms of their total number of teeth. The only way to compare will be between blades of the same diameter. I will assume a blade of 250mm (10”) for this example. It is the most common size for table saws.
General rules are:
Fewer teeth means faster cutting but the trade off is a rougher finish.
The thinner the material being cut, the more teeth are required. More teeth mean a better finish, but a slower rate of feed. You get the idea!
RIPPING – When fast ripping, clearance of the sawdust produced (in the form of bulky shavings, relatively speaking) becomes a major issue. Good clearance will be obtained with a large gap between teeth, allowing a deep gullet. So a dedicated 250mm ripping blade should have no more than 24 teeth. Some rip blades have a hump behind each tooth. This is not a fashion statement, it is a chip limiter. Its purpose is to restrict the amount of cut. The hump not only saves wear and heat build-up, it also reduces the risk of kickback from a blade jammed in the cut.
CROSS CUTTING - Fine cross cutting demands many teeth to sever the wood fibers cleanly. The waste is a fine dust which is easy to clear so it isn’t a problem. For relatively thin material, 96 teeth will give good results, medium thickness around 80 teeth and heavier sections, 60.
GENERAL PURPOSE – For general purpose cutting between above two extremes, the following rule of thumb is useful:
With the blade set to just clear the thickness of the material, it should have no less than two and no more than five teeth in the cut.
A FEW NOTES ON QUALITY:
Sawblade quality starts with the plate itself. However well the teeth are ground, if they are wobbling about on the edge of a buckled plate, what is the point! Good plates are roller tensioned, visible as a faint ring on the plate at about three-quarters of its diameter. Not easily found at your local hardware centre, I know! A good plate is also dead flat. This is easily checked with the blade of an engineers square or similar.
The second most important factor is the quality of tooth grinding. This is less easily checked, although a magnifying glass will reveal some truths. Whilst peering at that tooth, have a look at the brazing – this should be smooth and free of pinholes. Lumpy brazing is a bad sign!
Carbide quality is hard to check. If the manufacturer talks of “micrograin” and quotes a grade number, you should be reassured.
The arbor hole is a vital element as a misaligned, oversized, or eccentric hole will ruin a blade’s performance. It is something that is often overlooked but is a good sign of quality: Good holes are reamed to exact size, a process that leaves a smooth burnished finish. AVOID blades with sharp burred holes. Any indication that the hole has been punched out is cause for instant rejection.
As always, price and brand name is normally a good indicator of quality – you do get what you pay for, most of the time!
RECOMMENDATION – WHICH BLADE?
If you are a specialist, you will have special requirements but for the average guy at the bench, it is easier to suggest a basic requirement. Assuming a 250mm (10”) blade, your first buy should be a 40 to 48 tooth ATB blade with a 5 - 10º bevel. This blade will cope with most work and will be your general purpose workhorse.
Add the following as they are needed: If you use a reasonable amount of rough sawn hardwood, a 24 tooth FT ripping blade will prove useful.
For fine cross cutting, joint-cutting and board work, keep an 80 tooth ATB blade with a 10 - 15º bevel nice and sharp.
If you want to cut a lot of melamine board, then the clean cut and wear resistance of a 80 tooth, negative rake, triple chip blade is you weapon of choice.
Remember, it is better to have a limited number of quality blades than a stack of cheap ones!
HANDY HINT
Resin build up on the blade will drastically reduce its performance. Clean your blades often. I use oven cleaner in a spray can. Spray the circumference of the blade with the white foam and let it soak for a while before scrubbing with an old tooth brush. Then wash off under running water and dry with the towel you stole from the bathroom! A second treatment might be necessary for stubborn deposits.
You won’t believe the difference it makes; feels like you just fitted a new blade!
FINALLY….
Next time you go to the hardware shop, ask the “expert” some informed questions….Then watch for faces that drop and listen to the ummms and ahems!!









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